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Table of Contents
 
Summary
Introduction
Manufacturing Processes
Raw Materials
Waterborne Acrylic Coatings
Resin Preparation
Emulsions
Other Waterbornes
Coating Formulation
Pigments
Additives
Coalescing aids
Surfactants
Defoamers
Biocides
Cosolvents
Thickeners
Nanoscale particles
Other
Typical Formulations
Solventborne Acrylic Coatings
Resin Preparation
Lacquers
Enamels
Coating Formulation
Solvents
Additives
Typical Formulations
Acrylic Powder Coatings
Radiation-Curable Acrylics
Environmental Issues
Supply and Demand by Region
United States
Production
Consumption
Architectural Coatings
Exterior
Interior
Industrial Finishes
Automotive finishes - OEM
Other industrial coatings
Price
Resins
Coatings
Trade
Canada
Mexico
Western Europe
Producing Companies
Production
Consumption
Architectural Coatings
Automotive OEM Finishes
Other Industrial Finishes
Price
Trade
Russia
Japan
Producing Companies
Salient Statistics
Consumption
Acrylic Resins
Acrylic Coatings
Architectural
Automotive OEM
General industrial products
Automotive refinish
Price
Trade
Other Asia
   
  Acrylic Surface Coatings
   
  Eric Linak and Akihiro Kishi
  Published December 2006
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  Abstract
   
 

Acrylic surface coatings are the leading finishes used in the paint and coatings industry, having surpassed alkyd finishes over the past few years. Based on acrylic and/or methacrylic polymers or copolymers, acrylic surface coatings are noted for their inertness and excellent color retention when exposed to out­door conditions. Acrylics are one of the fastest growing sectors in the coatings industry; globally, it is estimated that consumption of acrylic surface coatings grew at a 5% per year rate during 2000–2005. Acrylic coatings now account for about 25% of all coatings. Worldwide sales of acrylic resins for coatings were estimated at more than 1.5 million metric tons (100% resin basis) worth about $5 billion in 2006. Global sales of acrylic coatings were roughly 6 million metric tons worth $20 billion (at the manufacturer’s level) in 2006.

The following pie chart provides a breakdown of acrylic surface coating consumption by application in the United States, Western Europe and Japan:

Most of the markets for acrylic coatings in the United States are fairly mature. Growth generally parallels that of the major end-use markets—construction, automotive and durable equipment—which generally rise and fall with the GNP.

Consumption levels in Western Europe have not changed significantly in the last few years. Overall demand for architectural coatings has remained flat in Western Europe. Consumption has actually declined in Germany in recent years, but increased in Spain as a result of a strong economy, high second home ownership, growing tourism and increased immigration.

Other areas that should experience noticeable growth in architectural coatings are Brazil and China. In Brazil, the government has introduced the National Housing System, which will bring additional housing to a country with a shortfall of more than seven million units. The construction boom continues in China, which will be further stimulated by the 2008 Olympics in Beijing, the 2010 World Expo in Shanghai and the Asia Games in Guangzhou. Home ownership has grown rapidly following the closure of government-backed welfare housing in 1998. Growth in the real estate market is expected to remain at 10% per year for the foreseeable future. Consumption of acrylic coatings in China is forecast to grow at 10–15% annually for the next five years. In 2006, 200–250 thousand metric tons of acrylic resins (100% basis) were consumed in China, for coating of wood, metals and plastics.

 
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