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Table of Contents
 
Summary
Introduction
Manufacturing Processes
Synthesis Gas Production
Steam Reforming
Partial Oxidation
Cryogenic Separation
Coal Gasification
Electrolysis
Synthesis Gas Purification
Shift Conversion
Removal of Carbon Dioxide
Removal of Residual Carbon Monoxide and Carbon Dioxide
Ammonia Synthesis
Trends in Synthetic Ammonia Plant Development
Ammonia Plant Retrofits
Trends in Costs
Recovered Ammonia
Coking By-Product
Petroleum Refinery Wastewater
Environmental Issues
Supply and Demand by Region
World
Salient Statistics
Capacity
Production
Consumption
Nitrogen Fertilizers
Industrial Nitrogen
Price
Trade
United States
Producing Companies
Salient Statistics
Consumption
Direct Application as Fertilizer
Downstream Products
Chemical Uses
Acrylonitrile
Caprolactam
Miscellaneous amines and nitriles
Other
Metallurgy
Refrigeration
Pulp and paper
Household cleaners
Air pollution control
Phosphate ore flotation
Miscellaneous
Industrial-Grade Ammonia
Distribution
Price
Trade
Canada
Producing Companies
Salient Statistics
Price
Mexico
Producing Companies
Salient Statistics
Central and South America
Producing Companies
Salient Statistics
Production
Trade
Western Europe
Producing Companies
Salient Statistics
Production
Consumption
Trade
Eastern Europe
Producing Companies
Salient Statistics
Production
Trade
Former USSR
Producing Companies
Salient Statistics
Production
Trade
Africa
Producing Companies
Salient Statistics
Production
Trade
Middle East
Producing Companies
Salient Statistics
Production
Trade
Southwest Asia
Producing Companies
Salient Statistics
Production
Trade
Socialist Asia
Producing Companies
Salient Statistics
Production
Trade
Southeast Asia
Producing Companies
Salient Statistics
Production
Trade
Japan
Producing Companies
Salient Statistics
Consumption
Price
Oceania
Producing Companies
Salient Statistics
Production
Trade
   
  Ammonia
   
  Bala Suresh and Kenji Fujita
  Published July 2007
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  Abstract
   
 

The most significant aspect of the ammonia supply/demand balance is the change in world capacity, both in the recent past and also in the near future. Increasing demand and capacity reductions, coupled with rising natural gas prices in certain geographical areas, have resulted in price increases for ammonia in recent years. However, capacity is slated to increase in areas where the cost of natural gas is relatively lower, such as in the Middle East, North Africa and the Caribbean region. Production has increased significantly in China and the Middle East. The average operating rate of the industry in 2006 is estimated to have been close to 85%, after being as high as 90% in 2003, which is probably as high as the industry can sustain. Assuming reasonable weather, and no additional negative economic/political events, the market should move from tight situations to a stable or slightly weaker situation as more new capacity comes on stream and another downward cycle begins. In North America, the increase in natural gas prices of nearly 50% between August and November 2005, due to the hurricanes in the Gulf of Mexico, forced ammonia prices to record levels. Although prices increased, profit margins have remained low for producers in countries hampered by high natural gas prices. This prompted several producers to temporarily shut down their plants. Ammonia exports have been increasing due to producers’ relocating to regions where natural gas is available for relatively lower cost.

Ammonia is the basic building block of the world nitrogen industry and is the intermediate product from which a wide variety of nitrogen fertilizer materials and industrial products are produced. Fertilizer use accounts for about 85% of the end-use market for ammonia. Although the direct application of ammonia accounts for approximately 25% of the nitrogen fertilizer market in the United States, on a worldwide basis ammonia is generally processed into a variety of downstream products prior to being applied to the soil. The major downstream fertilizer products include urea, ammonium nitrate, ammonium sulfate and ammonium phosphates. A wide variety of industrial uses for ammonia and its derivative products account for the remaining 10–15% of the world market. World apparent consumption of ammonia increased by about 28% during 1990–2006, a 1.6% average annual growth rate, and is forecast to increase at an average annual rate of about 2% per year during the forecast period. World ammonia production in 2006 was about 124 million metric tons of nitrogen (equivalent to about 150 million metric tons of product).

The breakup of the former USSR and the severe economic problems associated with a rapid conversion from centrally planned to market-driven economics in the Eastern bloc countries severely depressed the world ammonia market in the early 1990s. The market bottomed out in 1993 and recovered rapidly, with extremely high prices occurring in the mid-1990s. However, a rapid buildup in new production capacity then resulted in a severe cyclical decline and extremely low product prices that bottomed out in early 1999. In 2000, the world ammonia market began to tighten. High natural gas feedstock costs in some of the developed countries have since resulted in significant plant closures leading to the recent very high product prices.

 
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